1000W Plastic Heat Staking Controller

The 1000W Plastic Heat Staking Controller is a cutting-edge device designed for efficient and precise heat staking assembly operations of plastic components to other parts. Widely applied in industries such as automotive manufacturing, consumer electronics, and medical device production, this controller combines advanced PID closed-loop algorithm technology to deliver rapid heating and cooling cycles, significantly enhancing work efficiency.

Common Shapes of Stake Points

Equipped with 485 and Ethernet communication interfaces, the 1000W Plastic Heat Staking Controller facilitates convenient parameter configuration and data retrieval, allowing seamless integration into existing systems. It boasts the ability to store up to 5 sets of programs, with each set containing three parameter groups. This feature enables smooth transitions between different heat staking products without the need for reconfiguring parameters repeatedly.

Additionally, the controller offers the flexibility of setting up to 4 heating stages for each parameter group. During the heating process, the real-time temperature curve of the stake head is displayed on the machine's screen, empowering users to adjust heating parameters to meet the specific requirements of various plastic materials.

To ensure security and prevent inadvertent actions, the machine's parameter settings are protected by a password authorization function. The user-friendly design of the controller ensures intuitive operation and easy adaptation for users, facilitating a seamless user experience.

Application Examples

Able of Heat Staking Difficulty for Different Plastic Materials

SUZHOU MEIHAO HEAT STAKING TECHNOLOGY CO.,LTD.

Established in 2009, SUZHOU MEIHAO HEAT STAKING TECHNOLOGY CO.,LTD. is a professional company engaged in the research, development, production, sales, and service of plastic heat staking equipment. With over 14 years of industry experience, we are committed to providing high-quality plastic heat staking equipment to our customers. Our products have gained significant market share domestically and are exported to multiple countries worldwide.

Our primary plastic heat staking equipment comprises Pulse Plastic Heat Staking Equipment and Plastic Hot Air Cold Staking Equipment. The Pulse Plastic Heat Staking Equipment incorporates pulse heat staking technology, characterized by its fast heat staking speed and the smooth, glossy surface of the staking points. On the other hand, the Plastic Hot Air Cold Staking Equipment utilizes the hot air cold staking process for heat staking plastic. This process involves softening the plastic stake as a whole using hot air until it reaches a state where it can be reshaped, followed by cold staking. As a result, the staking points exhibit higher overall integrity and enhanced tensile strength.

Both the Pulse Plastic Heat Staking Equipment and Plastic Hot Air Cold Staking Equipment find wide applications in plastic heat staking for automotive components. By utilizing our equipment, manufacturers can achieve more efficient and reliable production of automotive parts while significantly improving their quality and safety. Common applications of plastic heat staking in automotive parts include power batteries, lighting system, motor, dashboards, steering wheels, airbags, seat belts, seats, and other components.

Plastic heat staking of automotive lighting system

Plastic heat staking of automotive motor

Plastic heat staking of automotive steering wheels

Plastic heat staking of automotive seats

Furthermore, our main product line also includes Pulse Hot Press Welding Equipment, which employs the pulse hot press welding process for component welding. The pulse hot press welding process ensures stable and efficient welding operations while preserving the performance of nearby components during the welding process. Pulse Hot Press Welding Equipment finds extensive application in the production of PCBs in the automotive, mobile phone, camera, and other electronic consumer goods industries. Typical applications include welding of FPCs and PCBs, FFCs and PCBs, wire harnesses and PCBs, as well as metal parts and PCBs. Additionally, pulse hot press welding equipment can also be utilized for FPC-to-FPC welding.

Welding of FPC and PCB

Welding of FFC and PCB

Welding of wire harnesse and PCB

Welding of metal parts and PCB

Welding of FPC and FPC

Our Primary Products