Four-channel Pulsed Heat Staking Machine:
The Four-channel Pulsed Plastic Heat Staking Machine is designed to
elevate the heat staking applications for plastic components and
other assemblies, particularly catering to products with multiple
rivet points or the need for simultaneous heat staking of multiple
items. Equipped with four independent heat staking guns, each
controlled by a dedicated channel, this machine allows for the
customization of heat staking parameters based on specific
requirements. Its versatility makes it an ideal choice for heat
staking tasks that demand simultaneous heat staking of four
distinct points with varying specifications.
Employing the state-of-the-art pulsed heat staking technology, the
Four-channel Pulsed Plastic Heat Staking Machine ensures the
production of visually appealing and robust stake points. Most
importantly, the heat impact on the surrounding areas during the
heat staking process is minimized, making it a suitable heat
staking solution for products embedded with LED chips or other
electronic components. The pulsed heat staking technique utilizes
PID closed-loop control algorithms, enabling instant heating and
rapid cooling. This not only ensures precise temperature control
but also guarantees stability and enhances the efficiency of the
heat staking process.
The Four-channel Pulsed Plastic Heat Staking Machine is equipped
with 485 and Ethernet communication interfaces, facilitating easy
parameter configuration and data retrieval. It can store up to five
sets of programs, allowing for seamless switching between parameter
sets when changing the riveting product, eliminating the need for
reconfiguration. The parameter settings of the machine feature
password-protected authorization, preventing accidental
misoperations. Designed with user-friendliness in mind, the machine
offers intuitive operation and ease of use.
| Product name | Four-channel Pulsed Heat Staking Machine |
| Model | HN-1000-4 |
| Rated voltage | AC 200V~240V 50Hz |
| Rated power | 4000W |
| Output voltage | AC 3.8V |
| Number of channels | 4 |
| Heating temperature set range | 50~600℃ |
| Thermocouple type | Type E |
| Communication interface | RS-485/Ethernet |
| Number of program groups | 5 groups |
| Number of temperature segments | 4 segments |
| Parameter password | Yes |
| Parameter display and setting | 7 inch true color touch screen |
| Cooling method | Air cooling |
| Heat staking technique | Pulsed heat staking |
| Attention: Parameter changes caused by product upgrades or other factors
will not be notified separately. The physical product shall
prevail. Hereby declared! |
The Four-channel Pulsed Plastic Heat Staking Machine finds wide
applications in various industries. It excels in automotive
manufacturing, providing efficient solutions for the assembly and
riveting of plastic components such as automotive seats,
dashboards, and steering wheel airbag initiators. Additionally, it
is commonly utilized in the assembly and riveting of plastic
components for communication equipment, including housings and
antenna bases, as well as for electronic devices such as
enclosures, connectors, and battery covers. With its flexibility,
simplicity of use, high working efficiency, and reliable riveting
results, this machine presents a remarkable advancement in plastic
riveting processes.
The following list presents different types of plastic materials
used for pulse plastic hot riveting, along with their corresponding
levels of difficulty in the riveting process:
Serial Number | Material Name | Difficulty of Heat Staking |
| 1 | ABS | easy |
| 2 | ABS+PC | easy |
| 3 | AES | easy |
| 4 | AS | easy |
| 5 | ASA | easy |
| 6 | PA6 | generally |
| 7 | PA66+GF30 | generally |
| 8 | PBT | easy |
| 9 | PBT+GF30 | generally |
| 10 | PC | easy |
| 11 | PE | easy |
| 12 | PET | generally |
| 13 | PMMA | easy |
| 14 | POM | easy |
| 15 | PP | easy |
| 16 | PPO | easy |
| 17 | PPS+GF30 | generally |
This is a picture showcasing the results of the product's riveting
in actual production:
Company Profile :
Established in 2009, SUZHOU MEIHAO HEAT STAKING TECHNOLOGY CO.,LTD.
is a professional company engaged in the research, development,
production, sales, and service of plastic heat staking equipment.
With over 14 years of industry experience, we are committed to
providing high-quality heat staking equipment to our customers. Our
products have gained significant market share domestically and are
exported to multiple countries worldwide.
Our primary product lines include pulse plastic heat staking
equipment, plastic hot air cold staking equipment, and pulse heat
press welding equipment. These equipment are widely utilized in
industries such as automotive, electronics, and household
appliances. With a professional R&D team, we prioritize
technological innovation and product optimization within the
industry. We continuously innovate and improve our equipment to
meet the evolving needs of our customers.
If you require a custom-made product, please contact us first to
obtain detailed information.
FAQ:
Q1: What are your competitive advantages?
A1: With over 14 years of experience, we are industry leaders in
various aspects. Additionally, we are direct manufacturers for all
our products, ensuring that you can purchase the products you need
at the most competitive prices.
Q2: How do you ensure product quality?
A2: For exclusive and customized designs, we first produce samples
for testing, ensuring that they meet customer satisfaction before
proceeding to mass production. All products undergo strict testing
procedures and are only packaged and shipped after passing quality
assessments.
Q3: What post-sales services do you offer?
A3: Upon receiving the products, our dedicated team of
professionals provides remote assistance to guide you through the
installation and utilization of our products.
If you have any requirements or inquiries regarding our products or
services, please feel free to contact us. We look forward to
collaborating with you to create a bright future together.
