The Three Axis Platform Pulse Plastic Heat Staking Equipment is a pulse plastic heat staking equipment with staking points editing function designed for heat staking plastic.

The Three Axis Platform Pulse Plastic Heat Staking Equipment finds extensive application across diverse manufacturing sectors, including automotive, consumer electronics, plastic products, and medical equipment. In plastic component and PCB assembly, it serves as an effective solution. Leveraging its pulse plastic heat staking technology, it enables the creation of visually appealing and durable joints without the need for additional consumables such as screws or adhesives, thereby promoting lightweight product design and resource efficiency for sustainable development.

This advanced equipment combines PID closed-loop algorithm and PLC control to precisely regulate the pulse plastic heat staking process. By rapidly heating plastic stakes using pulses and subsequently cooling them with compressed air, it achieves aesthetically pleasing and robust staking points. Employing the pulse plastic heat staking technique improves production efficiency and quality while ensuring minimal impact on the performance of surrounding components. This ensures overall product integrity and excellence.

Specification Table for Three Axis Platform Pulse Plastic Heat Staking Equipment

The specific operation of utilizing the Three Axis Platform Pulse Plastic Heat Staking Equipment to connect plastic components and PCB begins with considerations in product design. To start with, during PCB production, appropriate holes need to be strategically placed in suitable positions. The number of holes can be determined based on the overall area of the PCB, while the hole size determines the diameter of the corresponding plastic stakes on the plastic components. Similarly, during plastic component design, plastic stakes should be incorporated at the corresponding locations for PCB installation. The specific volume of the plastic stakes determines the resulting diameter and thickness of the staking points formed after heat staking, thereby influencing the strength of the connection between the plastic components and PCB. Therefore, the volume of the plastic stakes should be determined based on the desired diameter of the staking points and the desired strength of the connection between the plastic components and PCB.

Once the design phase is completed, the manufactured plastic components and PCB are assembled. Subsequently, the Three Axis Platform Pulse Plastic Heat Staking Equipment is employed to heat stake the plastic stakes. Prior to commencing the heat staking process, the positions of the plastic stakes should be accurately located on the equipment, which has the capability to store the positions of multiple plastic stakes. After aligning all the plastic stake positions, appropriate heat staking parameters such as heating temperature and duration are configured on the controller of the Three Axis Platform Pulse Plastic Heat Staking Equipment. The specific parameter values should be adjusted according to the material and volume of the plastic stakes.

Once all necessary preparations are in place, the Three Axis Platform Pulse Plastic Heat Staking Equipment can be activated. It sequentially performs the heat staking process on the aligned plastic stakes until all plastic stakes have been heat staked.

Plastic Heat Staking in Assembly of Plastic Components and PCB

Plastic Heat Staking in Assembly Processes for Sensor Manufacturing

Plastic Heat Staking in Assembly Processes for Engine Manufacturing

Data table of heat staking difficulty levels corresponding to different plastic stakes materials

SUZHOU MEIHAO HEAT STAKING TECHNOLOGY CO.,LTD.

Established in 2009, SUZHOU MEIHAO HEAT STAKING TECHNOLOGY CO.,LTD. is a professional company engaged in the research, development, production, sales, and service of plastic heat staking equipment. With over 14 years of industry experience, we are committed to providing high-quality plastic heat staking equipment to our customers. Our products have gained significant market share domestically and are exported to multiple countries worldwide.

Our primary plastic heat staking equipment comprises Pulse Plastic Heat Staking Equipment and Plastic Hot Air Cold Staking Equipment. The Pulse Plastic Heat Staking Equipment incorporates pulse heat staking technology, characterized by its fast heat staking speed and the smooth, glossy surface of the staking points. On the other hand, the Plastic Hot Air Cold Staking Equipment utilizes the hot air cold staking process for heat staking plastic. This process involves softening the plastic stake as a whole using hot air until it reaches a state where it can be reshaped, followed by cold staking. As a result, the staking points exhibit higher overall integrity and enhanced tensile strength.

Both the Pulse Plastic Heat Staking Equipment and Plastic Hot Air Cold Staking Equipment find wide applications in plastic heat staking for automotive components. By utilizing our equipment, manufacturers can achieve more efficient and reliable production of automotive parts while significantly improving their quality and safety. Common applications of plastic heat staking in automotive parts include power batteries, lighting system, motor, dashboards, steering wheels, airbags, seat belts, seats, and other components.

Plastic heat staking of automotive lighting system

Plastic heat staking of automotive motor

Plastic heat staking of automotive steering wheels

Plastic heat staking of automotive seats

Furthermore, our main product line also includes Pulse Hot Press Welding Equipment, which employs the pulse hot press welding process for component welding. The pulse hot press welding process ensures stable and efficient welding operations while preserving the performance of nearby components during the welding process. Pulse Hot Press Welding Equipment finds extensive application in the production of PCBs in the automotive, mobile phone, camera, and other electronic consumer goods industries. Typical applications include welding of FPCs and PCBs, FFCs and PCBs, wire harnesses and PCBs, as well as metal parts and PCBs. Additionally, pulse hot press welding equipment can also be utilized for FPC-to-FPC welding.

Welding of FPC and PCB

Welding of FFC and PCB

Welding of wire harnesse and PCB

Welding of metal parts and PCB

Welding of FPC and FPC

Our Primary Products