High Power Plastic Hot Staking Controller for Hot Staking Multiple
Plastic Stakes
The HN-1000-N is a multi-channel Plastic Hot Staking Controller
designed specifically for hot staking applications involving
multiple plastic stakes. It is available in three configurations:
2-channel, 3-channel, and 4-channel. Each channel operates
independently and allows for individual control of a set of plastic
hot staking devices. As a result, the multi-channel Plastic Hot
Staking Controller is commonly employed when multiple plastic
stakes need to be hot staked, such as in automotive lamp module
assembly, soft pack battery busbar hot staking, and soft pack
battery casing hot staking.
The multi-channel Plastic Hot Staking Controller utilizes the pulse
plastic hot staking process, which rapidly heats the plastic stakes
of the targeted components, causing them to melt and deform. The
plastic stakes are then rapidly cooled and shaped. By employing the
pulse plastic hot staking technique, the heat is concentrated on
the pulse plastic hot staking tips and the plastic stakes in
contact with them, without affecting the performance of surrounding
components during the heating process. Combined with the
multi-channel capability of the Plastic Hot Staking Controller, it
enables efficient and stable completion of hot staking tasks while
ensuring the integrity of product performance. This makes it an
ideal solution for hot staking tasks involving PCB boards with
mounted components. Common applications include securing PCB boards
to plastic components in electronic devices such as mobile phones,
barcode scanners, thermometers, and computers using the pulse
plastic hot staking process.
The multi-channel Plastic Hot Staking Controller is equipped with a
7-inch full-color touch screen for direct operation via an
intuitive Human-Machine Interface (HMI). Additionally, it features
485 and Ethernet communication interfaces, facilitating easy
configuration and reading of program parameters, as well as
seamless integration with other devices. The controller also
supports storage of multiple parameter sets, allowing for swift
switching between different hot staking tasks without the need for
time-consuming parameter adjustments.
Specification Table for Multi-channel Plastic Hot Staking
Controller
| Model | HN-1000-2 | HN-1000-3 | HN-1000-4 |
| Rated voltage | AC 220V～240V 50 Hz |
| Rated power | 2000W | 3000W | 4000W |
| Output voltage | AC 3.8V | AC 3.8V | AC 3.8V |
| Number of channels | 2 | 3 | 4 |
| Heating temperature set range | 50～600°C |
| Thermocouple type | Type E,Type K |
| Communication interface | RS-485,Ethernet |
| Language support | Chinese,English |
| Number of program groups | 5 groups |
| Number of temperature segments | 4 segments |
| Parameter password | Yes |
| Parameter display and setting | 7-inch True Color Touch Screen |
| Weight(excluding wiring) | 50kg | 60kg | 70kg |
| External dimensions(mm) | Controller dimensions : 215 x 165 x 275 Transformer dimensions:270 x 430 x 295 |
| Attention: Parameter changes caused by product upgrades or other factors will
not be notified separately. The physical product shall prevail.
Hereby declared! |
The plastic material and degree of difficulty for pulse plastic hot
staking
Serial Number | Material Name | Difficulty of Hot Staking |
| 1 | ABS | easy |
| 2 | ABS+PC | easy |
| 3 | AES | easy |
| 4 | AS | easy |
| 5 | ASA | easy |
| 6 | PA6 | generally |
| 7 | PA66+GF30 | generally |
| 8 | PBT | easy |
| 9 | PBT+GF30 | generally |
| 10 | PC | easy |
| 11 | PE | easy |
| 12 | PET | generally |
| 13 | PMMA | easy |
| 14 | POM | easy |
| 15 | PP | easy |
| 16 | PPO | easy |
| 17 | PPS+GF30 | generally |
Here are some pictures showcasing the examples of Multi-channel
Plastic Hot Staking Controller applications:
Company Profile :
Established in 2009, SUZHOU MEIHAO HEAT STAKING TECHNOLOGY CO.,LTD.
is a professional company engaged in the research, development,
production, sales, and service of plastic heat staking equipment.
With over 14 years of industry experience, we are committed to
providing high-quality plastic heat staking equipment to our
customers. Our products have gained significant market share
domestically and are exported to multiple countries worldwide.
Our primary plastic heat staking equipment comprises Pulse Plastic
Heat Staking Equipment and Plastic Hot Air Cold Staking Equipment.
The Pulse Plastic Heat Staking Equipment incorporates pulse heat
staking technology, characterized by its fast heat staking speed
and the smooth, glossy surface of the staking points. On the other
hand, the Plastic Hot Air Cold Staking Equipment utilizes the hot
air cold staking process for heat staking plastic. This process
involves softening the plastic stake as a whole using hot air until
it reaches a state where it can be reshaped, followed by cold
staking. As a result, the staking points exhibit higher overall
integrity and enhanced tensile strength.
If you require a custom-made product, please contact us first to
obtain detailed information.
